NO. MS- AC-03A
AC-75 Medium Copper Wire Continuous annealer
(annealing machine)
[CCCS: Central Computer Control System]
1] Main specification:
1) Type: AC single phase electric resistance type, to beconnected with medium wire drawing machine
2) Line speed: 1600MPM Max.(AS per buyer’s option)
3) Finished wire dia: 0.20-0.4mm(AS per buyer’s option)
4) Wire elongation: 34% Max
5) Transformer: dry type
6) CCCS control: [MMI+PLC] computer
2] Machine composition:
1) Annealing machine....................1 set
2) transformer....................1 set
3) Detecting accumulator................1 set
4) Steam generator......................1 set(option)
5) Heat exchanger.......................1 set
6) [MMI+PLC] system.....................1 set
7) Operation panel......................1 set
machine list:
STRANDING
MACHINE
WIRE
DRAWING MACHINE
WIRE
DRAWING MACHINE
FINE
WIRE DRAWING MACHINE PAGE-1
FINE
WIRE DRAWING MACHINE PAGE-2
ROD
BREAKDOWN MACHINE PAGE-1
DIE
SEQUENCE PAGE-1
MEDIUM
WIRE DRAWING MACHINE PAGE-1
MEDIUM
WIRE DRAWING MACHINE PAGE-2
EXTRUSION
MACHINE PAGE
EXTRUSION
MACHINE PAGE-1
CABLE
MACHINE
3] Spare parts:
1) Carbon brush.........................5 pcs
2) Gate seal............................3M.
3) Machine tools........................1 set
4] Detail specifications:
1) Annealing machine:
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(1) Type: AC resistance type
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(2) Annealing chamber: made of Aluminum with wire passing grooves, a lot of ceramic rollers and resin plate fitting
on the grooves
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(3) Annealing sheaves:
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a) contact sheaves 3 sets, made of Nickel alloy band.
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b) Sheave shaft cooling: a rotating water cooling jacketto be provided on the bearing housing of each
annealing shaft
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c) Electric current contact chamber use blower cooling
-
(4) Speed range: 1600MPM Max. (buyer’s option)
-
(5) Dry up of annealed wire done by pressure air
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(6) Front door: two open/close door type
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(7) Driven of annealing sheaves: through the finishing capstan shaft of medium wire drawing machine to the first shaft of
annealing sheaves through a fine speed adjust pulley
2) Receive tank:
-
(1) 400Lt capacity, install under the annealing machine, for
annealing liquid circulation
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(2) Circulating pump: use a 2HP pump with temperature
auto-control
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(3) Piping: inlet 1", outlet 2" pipes 3) Transformer:
-
(1) Type: dry type multiple taps for output
(secondary)
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(2) Capacity:
-
(3) Input: 220-380-415V, AC
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(4) Out put: 80V AC.
-
(5) Primary current: Max.
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(6) Secondary current: Max.
-
4) Zero-hard wire annealing control:
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(1) Type: thyrister automatic voltage regulator CCCS: PLC control.
-
(2) Application: current varied with the line speed
through line signal to get a stable annealing wire. (2M length unstable elongation wire in the starting)
-
(3) Annealing Current: synchronization control system, Annealing current variety from zero to max. correspond
current while the machine start from zero to setting a property current in any line speed with synchronization speed, the
thyrister voltage regulator automatic supply a property current in any line speed with synchronization possible to get nearly zero-hard wire during screw-up speed
5) Anti-oxidation:
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(1) Type: Steam anti-oxidation type
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(2) steam fills inside the annealing trough for anti-oxidation.
(Nitrogen anti-oxidation also available for option)
6) Speed detect accumulator:
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(1) Type: vertical type with wire tension control, installed
inside the annealing chamber
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(2) Application: take up spooler line speed control
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(3) Roller size: 200mm
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(4) No. of roller: 4 rollers for upper and 3 rollers for lower,
accumulating length 6M.
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(5) Roller material: made of alloy steel with hard treating
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(6) Tension control: wire tension controlled by balance weight
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(7) Wire tension: 0.5-2.0Kg
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(8) Detector: a linear potentional meter attached on the accumulating shaft to detect the varying of line speed and feed back to take-up motor through control system to
get synchronize speed.
7) Steam generator: (option)
-
(1) Type: Mini boiler electric heating with full automatic
control type.
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(2) Max. pressure: 7Kg/c ㎡
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(3) Vaporize capacity: 28Kg/Hr.
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(4) Power consumption: 18KW.
(5) Pumping motor: 1/2HP AC motor.
8) Heat exchanger for annealer (annealing machine):
(Option)
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(1) Type: multi-plate type heat exchanger.
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(2) Cooling water supply: use natural water to cold the
annealing solution, a 1" piping socket provided in the water inlet side
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(3) Capacity of cooling water: 100L/min.
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(4) Water circulation pump: 2HP AC motor
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(5) Cooling tower: provided by buyer
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(6) Solution circulation: A 1.5" piping and 2HP circulation
pump provided
5] Excluded items: 1) Heat exchanger 2) Steam generator
3) Wiring, piping and installation work 4) Nitrogen supply for anti-oxidation. 5) water cooling tower.
6] Operation direction: Right hand (from left to right)
